SAF INTRADISC plus INTEGRAL air suspension systems with INTEGRAL TECHNOLOGY is a proven, trend-setting innovation. Our customers have come to appreciate the many advantages of this system and the extended reliability of the disc brakes.
Features and Benefits
|
|
Patented INTEGRAL-DISC
The core of this new technology is the patented INTEGRAL-DISC. Compared to the conventional brake discs that are cast as one piece, the INTEGRAL is a compound casting of two materials into one unit. Therefore, it can expand radially under the effect of heat during braking, and then radially retract again when cooling after operation. Specifically that means: the INTEGRAL does not distort into the umbrella shape under the effect of heat, thus eliminating the dreaded hot spots that result in stress cracking and eventual failure found in conventional brake discs. Since the brake surfaces also remain absolutely flat in all operating states, the service life of the disc itself as well as the pads is also significantly prolonged.
|
|
|
INTEGRAL Advantages
Clearly reduced heat transfer due to small contact surfaces of the INTEGRAL-DISC and wheel flange.
Conical ventilation channels in the brake disc provide for optimum internal ventilation. Additionally: 10 ventilation channels under the brake disc and 10 additional ventilation channels under the adapter ring.
The INTEGRAL exhibits 100% more heat dissipating surface compared to a conventional design with one-piece brake disc and closed wheel flange.
With 15 large radiator-type ventilation slots in the wheel flange we achieve at least 60 % more ventilation cross sections than in a design with closed wheel flange – depending on the size of the openings in the mounted wheels.
|
|
|
Unique Design
Contrary to other suppliers of suspension systems with disc brakes, SAF-HOLLAND offers you a special INTEGRAL GUARANTEE against cracks on brake discs:
INTEGRAL-DISC 22.5": 500,000 km up to 3 years
INTEGRAL-DISC 19.5": 350,000 km up to 2 years
If the disc has to be replaced ahead of schedule due to continuous cracks, we will absorb the costs for a new brake disc (without labor and workshop costs), as outlined in the SAF-HOLLAND guarantee conditions.
|
|
|
For Your Peace of Mind
Our GUARANTEE OF COMPETENCE takes the worry out of equipment concerns: protection up to 1 million km and 6 years on the complete suspension system according to the SAF-HOLLAND guarantee conditions.
|
|
|
Maintenance-free Wheel Bearing Technology
A reliable product that has been proven more than 100,000 over: The hub-unit is a compact assembly of hub and bearing. It is adjusted at the factory and then encapsulated. The hub-unit is maintenance-free.
|
|
|
Positioned for Protection
The specially coordinated shock absorber with specific characteristics is positioned in the center of the hanger bracket and with-in the functional suspension arm, thus protecting it from stone chipping and other road debris.
|
|
|
Driving Stability and Safety
Our specially designed 3D bushing element is integrated into the functional suspension arm and provides an optimum of ride performance.
|
|
|
Maintenance Free for Life
Our design incorporates the functional suspension arms and axle beam into one unitized and maintenance free component. This indestructible design provides additional benefits such as: no extra mounting parts, such as axle seats and U-bolts, no re-torquing of screws and nuts.
|
|
|
Light-Weight
The very narrow hanger bracket is symmetrically designed. This saves weight and allows easy installation.
|
|
|
SAFE-GUARD-DESIGN
The patented SAFE-GUARD-DESIGN of the functional suspension arm reliably protects the brake chambers from damage.
|
|
|
Standard
Exciter ring and sensor holder are premounted at the factory.
|
|
|
Excellent Corrosion Protection
We use great care in long-term corrosion protection on particularly exposed parts, such as hubs, hub caps or screw connections as well as wheel bolts and nuts.
|
|
|
Optimized with Factory Standards
Standard features include: uniform bearings, ABV-preparation, integrated rim system, specific weight reduction, cathodic dip coating process of axle and wheel hub.
|
SERVICE-PACKAGE safe+easy
safe+easy is a special service offer for all fleet operators: the overall operating costs for the wear parts of the suspension system are calculated jointly upfront and then invoiced at a fixed kilometer-cost price.
All additional costs will be borne by us. The greatest advantage for you as transport company: dependable calculation safety over the agreed operating time of your trailer (max. 1 million kilometers up to 6 years).
safe+easy can be negotiated for all trailers with SAF suspension systems. We will gladly consult you individually and competently: Vehicle manufacturers please contact our sales managers – transport companies please contact our fleet consultants.
Features and Benefits
1. Fixed contact person
Part of the safe+easy service is that an experienced colleague looks after you personally and handles everything you require quickly and reliably.
|
2. Cost Acceptance Guarantee
Where there is a breakdown, SAF-HOLLAND confirms to the workshop upfront that the costs for labor and material will be met from safe+easy.
|
3. Complete Handling
All maintenance and repair work is handled directly with the workshop: You do not have to do anything.
|
4. Guaranteed availability of original parts
safe+easy provides a consignment stock at your trusted workshop, thus ensuring that your workshop always has the required parts available.
|
5. Monitoring and Payment of Workshop Bills
The workshop services and invoices are monitored - and only then is the bill paid for you by us.
|
6. Additional Services on Request
safe+easy can even be upgraded, e.g. with EBS brake system and trailer electrics, emergency tyre service or statutory inspections (TÜV).
|
One-side axle lift, especially for low driving heights
This one-side axle lift meets special transport requirements that are solved for example with volume optimized semi-trailers. This one-side axle lift only weighs ca. 30 kg. It may be installed by your vehicle manufacturer or retrofitted very easily at any time later.
Two-side axle lift for 22.5“-wheels
If you need a two-side axle lift for specific transport applications. It may be installed by your vehicle manufacturer or retrofitted very easily at any time later.